The Science of Brickmaking — A Closer Reading

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Harris, George Frederick, 1862-1906 Project Gutenberg 2019 Not confirmed
Brickmaking -- Handbooks, manuals, etc. Readers of public-domain and historical texts
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Words 45,510
Reading time 198 min
Text sections 21

The source record for The Science of Brickmaking — A Closer Reading measures this digital text at 45,510 words, 3 hr 18 min estimated reading time, and 21 detected text sections.

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Project Gutenberg metadata also associates the work with “Brickmaking -- Handbooks, manuals, etc.,” connecting these edition facts with the source record’s subject description.

An 1897 technical manual on brickmaking, combining geology, chemistry, and kiln design. Harris analyzes clay compositions, firing temperatures, and structural properties, using real analyses from Stourbridge, Ruabon, and pottery clays. The book originated as articles in the British Clayworker.
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Let us go to Crayford, near Erith, or to Ilford, in Essex, and take a superficial glance at some of the brickyards found at those places; in particular, let us ascertain a little concerning the earths employed. We find in one brickyard a series of stiff brown or bluish clays, interstratified between sandy clays or “loams,” with thin brownish partings. In another, the loam will become very sandy, and the earth light, with a slight greenish tinge. A third has thin pebble or gravel beds developed, or small stones sparingly scattered in the clays and loams on certain horizons. A fourth contains, in addition to some of the beds above described, a lime-clay or marl[1] with small pellets of chalk. It will be noticed on entering the yards that these various horizons, or beds, as they are conveniently termed, are disposed in regular lines or layers, more or less horizontal; in other words, the beds are “stratified.” On the face of the working being dug into, it will often be found that these thin beds, a few inches or feet each in thickness, vary in depth, and frequently disappear altogether, or “thin out,” whilst, on the other hand, a bed only a few inches thick may become as many feet, and new beds are found to be developed. A pure sand may in like manner become loamy on being dug into, and, on being further developed, pass insensibly into a stiff clay. And many other changes take place into which we will not enquire at the moment. Suffice it to say, that in such brickyards the strata are very locally developed, though it follows from the circumstance of their existence for so many years, that what changes have taken place, to some extent compensate each other, so that the material is still an earth suitable for making bricks. Again, certain beds of much economic value may be more persistent than others, both in character and development. Having noticed all these things, we perceive a couple of men digging with care into the brick-earth, and presently they bring some objects to us which we have no difficulty in recognizing as the remains of the lower jaw of an elephant’s skull. Returning to the spot where they were exhumed, the upper jaw and tusks also are uncovered. To the clay workers these things are well known; in their time they have found many similar skulls of animals in the brick-earth; but they know next to nothing concerning them, or how they got there. Another expedition to the same localities may yield the remains of rhinoceros, the musk sheep, grizzly bear, hippopotamus, reindeer, and many other animals. A fine series of the remains of these, obtained from the brick-earths of the valley of the Thames at several points, is exhibited in the geological department of the British Museum (Natural History), South Kensington, and more or less complete skeletons obtained from the same source may be found in other, and local museums. One of the most interesting points concerning these remains is that so many of the animals represented in the brick-earths are of extinct species--there are no species included in this latter category of precisely similar kinds to animals now living, Thus the elephant was different to modern elephants; we know, from remains found elsewhere, that it was clothed with wool. The same also with the rhinoceros. The reindeer no longer lives in this country, being confined to northerly latitudes; whilst the musk sheep is a denizen of the Arctic regions, and the hippopotamus is restricted to the tropical or sub-tropical climes. But we might continue for a long time expatiating on the character of the very numerous mammalian remains found in our common brick-earths. What a curious assemblage of animals! It is wonderful to contemplate the time when the reindeer and musk sheep lived side by side with the elephant and rhinoceros on the site whereon London now stands.

George F. Harris, a geologist and lecturer at the Birkbeck Institution, opens this 1897 manual by noting that its substance first appeared as a series of articles in the British Clayworker in 1895–96. The work aims to supply elementary technical information on a branch of education he claims has been seriously neglected in England. The catalog subject—Brickmaking—Handbooks, manuals, etc.—accurately describes the book, but the excerpts show that Harris’s approach is far from a simple how-to guide. He devotes considerable space to chemical analyses of clays, presenting tables of silica, alumina, and iron oxide percentages for Stourbridge fire-clay, Ruabon brick clay, and various pottery clays. The reader is expected to follow discussions of sesquioxide versus protoxide of iron, and the distinction between chemically combined water and moisture. This is a science of brickmaking, not a trade recipe book.

Chemistry as the Foundation

Harris repeatedly insists that chemical composition is no less important for ordinary brickmaking than for high-class wares. He provides detailed tables: a Stourbridge earth with 4.14% iron, 51.80% silica, and 30.40% alumina; a Ruabon clay with 63.00% silica, 20.10% alumina, and separate entries for sesquioxide (4.84%) and protoxide (1.51%) of iron. He notes that the Ruabon clay’s high alkalis (potash 2.37%, soda 3.10%) subdue silica’s refractoriness in the kiln. The book’s emphasis on such data suggests that Harris’s intended audience includes managers and foremen who could interpret analyses, not merely laborers. He also warns that the term “white” is used loosely by clayworkers, indicating a practical awareness of industry jargon.

Kiln Design and Fuel Economy

The excerpts include advertisements for the Cummer Hot Air Dryer and the Cardiff Kiln (Lee’s Patent), which claim remarkable economy and the ability to burn high-class building bricks, blue vitrified brick, and sanitary ware. The Cardiff Kiln is described as a regenerative down-draught system that overcomes the heavy fuel consumption typical of down-draught kilns while combining advantages of the Hoffmann system. Harris does not explicitly endorse these products, but their inclusion in the front matter indicates the commercial context of the book. The text itself, however, focuses on the science: how temperature modifies tint, how iron oxide content affects color, and why certain clays cannot bear great heat. The practical goal is to produce bricks that are uniform in color and structure.

Geological and Mineralogical Authority

Harris’s title page lists his credentials: F.G.S., member of the Société Belge de Géologie, and lecturer on geology and mineralogy. This geological lens appears in his treatment of clays as variable earths. He describes a Stourbridge earth as “variable” even among good fire-clays, and a pottery clay from the middle column as brown, with high iron, lime, and magnesia—material that will not bear great heat. He also notes that sample No. 3, a common yellow clay, may contain siliceous sand. The book thus bridges geology and manufacturing, treating brickmaking as an applied science. The reader is expected to understand terms like “refractoriness” and “combined water,” and to appreciate why a clay with 38.04% alumina burns white while one with 7.74% iron oxide burns red or brown.

Harris’s manual rewards readers who come with patience for chemical tables and a willingness to see brickmaking as a discipline grounded in geology and chemistry. The excerpts do not reveal whether he covers molding, drying, or stacking in detail, but the analytical rigor on display suggests that the complete book likely extends this scientific treatment to other stages of production. For those interested in the industrial history of materials science, this work offers a contemporary view of how late-Victorian experts attempted to systematize a traditional craft.

I sometimes think of that old brickmaking manual—its patient talk of clays and kilns—and how it, too, kept company with stubborn, earthbound men. There is a quiet kinship there with the Italian and Spanish minds in Eminent literary and scientific men of Italy, Spain, and Portugal. Vol. 2 (of 3) — Edition Insights. Both volumes hum with the same steady devotion, the sort that shapes a life around small, solid things.

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